Sprinter Door Panel Removal
How to Remove Sprinter Door Panels (2024 Guide)
Don't risk breaking your Sprinter's interior—here's the step-by-step, pro-backed way to remove your door panels without the headaches.
Average engagement time on this guide: 2+ minutes.
Why Remove Your Sprinter Door Panels?
If you've ever tried to fix a jammed lock, run new wiring, or add insulation, you know the door panel is the gatekeeper. But one wrong move can mean broken clips, rattles, or hours lost.
By the end of this guide, you'll know exactly how to remove your Sprinter's door panels—damage-free, fast, and ready for upgrades.
Trusted by 2,000+ van owners and top builders. GoCode Overland parts make reassembly a breeze.
Tools & Prep
You'll need:
- Torx bit set (T20/T25 for most Sprinters)
- Trim removal tool (plastic preferred)
- Small flathead screwdriver
- Baggies for screws/clips
- Flashlight or headlamp
- (Optional) Extra panel clips (MB part #000-991-86-98)
Pro Tip: Order extra panel clips before you start—some will break, and you'll want a rattle-free finish.
Step-by-Step: Sprinter Door Panel Removal
These steps apply to 2014–2024 Mercedes Sprinter vans. Always check your van's manual for model-specific details.
- Remove the Storage Box: Open the door storage box and pull straight up. It pops off easily—set aside.
- Pop Off Trim Rings: Use your trim tool behind the door latch and lock trim rings. Pry gently—they're just clipped on. Remove and set aside.
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Unscrew Torx Bolts: There are usually 6 Torx bolts:
- 2 behind the latch trim
- 2 behind the storage box
- 1 at each top corner (hidden behind small covers—pry these off)
- Release Panel Clips: Work your trim tool around the panel edge. Pry gently until you hear the clips pop. Don't yank—work methodically.
- Disconnect Wiring: Carefully unplug connectors for power windows and locks. (Snap a photo first if you're worried about reassembly.)
- Handle the Door Latch: For rear doors: Rotate the handle 90° and slide it out. Some handles have tabs—use a trim tool to release them. (See Sprinter-Source forum for photos.)
- Remove Rear Door Panels: Rear panels are held by plastic rivets. Pry them out gently. If they break, replacements are cheap and easy to find.
Common Mistake: Some clips stay in the metal door. Move all clips to the panel before reinstalling for a snug fit.
Pro Tips & Common Mistakes
- Don't rush: Forcing the panel can crack it or break clips.
- Keep track of hardware: Use baggies and label them.
- Replace worn clips: Old clips = future rattles.
- Add insulation: With the panel off, it's the perfect time to add sound deadening or insulation.
- Check wiring: Look for pre-routed bundles before drilling or cutting.
Upgrade Opportunity: While you're in there, consider GoCode's B-Pillar Trim Kits or Full Interior Trim Kit for a factory-finished look and sound insulation.
Reassembly & Upgrades
- Move all clips to the panel (not the door).
- Align the panel with factory holes and press firmly until you hear pops.
- Reconnect wiring and test before final assembly.
- Replace screws and trim rings.
- Check for squeaks: If you hear any, check for missing seals or loose clips.
Pro Tip: Want a pro-quality finish? GoCode's trim kits are engineered for a perfect fit—no more guesswork.
FAQs
Q: What if I break a clip?
A: No worries—order MB part #000-991-86-98 or compatible clips online. Always good to have extras.
A: No worries—order MB part #000-991-86-98 or compatible clips online. Always good to have extras.
Q: Can I add insulation while the panel is off?
A: Absolutely! This is the best time to add sound deadening or thermal insulation.
A: Absolutely! This is the best time to add sound deadening or thermal insulation.
Q: How long does this take?
A: 20–40 minutes per door for most DIYers. Add extra time for upgrades or insulation.
A: 20–40 minutes per door for most DIYers. Add extra time for upgrades or insulation.
Q: Will this void my warranty?
A: Removing panels for maintenance or upgrades typically does not void your warranty, but always check your owner's manual.
A: Removing panels for maintenance or upgrades typically does not void your warranty, but always check your owner's manual.
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A well-maintained Sprinter van is a reliable companion for all your adventures. With GoCode, you get pro results—fast.